Welcome to Kalokhe Pipes & Precast Industries

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985-801-2525

Monday to Saturday

9:00am - 6:00pm

Email Us

info@kalokhepipes.com

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Kalokhe pipes and precast Industries

Is a new launch in the RCC pipes & precast field, the company founded in the year 2018 is the brother concern of Shri Ambica Stone Crusher who are expertise in this field from 30 years of quarrying stone crushing industry. The mission of the company is to build a trustworthy supply chain of construction materials using Quality mark based materials with our ``High End Technology`` and team of expertise who have decades of experience in the field.

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Pipe Manufacturing: Vertical Vibrator Casting v/s Traditional Spining Process

 

The traditional method used to manufacture concrete pipes in India is the horizontal, wet cast, spinning method. Here, cement, sand, gravel, aggregate and other admixture are accumulated in small manual mixers, using approximate measurements (manually). The mix is poured into a mould, which is spun using a motor to generate centrifugal force which binds the concrete. Each pipe takes 24 hours before it can be de-moulded.

In vertical casting, the cage is placed over a base pallet, which is attached to the outer mould and lifted by the crane. The crane carries the mould into the pit, around the inner core. The concrete is fed into a pit in the ground that is pre-fit with a mechanical vibrator, between the inner core and the outer mould, thus in the shape of the pipe. In the case of a manhole, there are sockets left open for pipes to later be fitted into. The concrete is vibrated in the machine and pressed down by a hydraulic pressing head to give the concrete its shape (by removing air bubbles and adding pressure). The pipe/manhole is then removed from the pit using a crane and put into a curing area. Depending on size, pipes are in the machine for 5-10 minutes.

 

As Vibration is used in Vertical cast process, the concrete develops greater strength and the uniform aggregate distribution along the horizontal span of the pipe. Whereas in the sprinting method, the centrifugal force causes the small and large aggregates to separate.

Secondly, the vertical cast process is dry-cast, using 50% less water than the spinning process. This allows faster curing resulting in greater output.

Thirdly, the vertical cast machine used by Kalokhe Pipes & Precast Industries is fully automatic. Concrete mixes are completely consistent for every cubic meter produced, resulting in the exact same pipe quality throughout.

Quality Control Management

Strong foundation to encourage the continuous improvement of internal processes of the company and to support the company in achieving its strategic goals. Reducing the probability of lag in carrying out product delivery to client.

Quality Control Setup

Concrete mixes are supplied only after exhaustive laboratory and plant trials. Regular testing of incoming raw materials. Sampling and testing of concrete as per Codal stipulations. Daily Sampling and testing.

Quality Of Concrete

Our team's constant quest to deliver best in class product have enabled us to sustain top class quality. We use sophisticated plant and equipment, which enable us to produce high quality concrete.

Our Vision

  • To be a hallmark and trustworthy name of suppling best Quality and highly accurate Products.
  • To our Provide a reliable service to our customers with best.
  • Quality, timely execution and cost effective approach.
  • Why Kalokhe Pipes for your business

  • Customer Centric Approach
  • Transparent Business Practice
  • Products Of High Dimensional Accuracy
  • Large Production Capacity with Preferred Quality Control (200 Pipes per day)
  • Efficient Logistics Support
  • Reduced Curing time due to use of Sprinkler Technology
  • State of the art infrastructure and advanced manufacturing Processes.
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    QUALITY CONTROL MANAGEMENT

  • Strong foundation to encourage the continuous improvement of internal processes of the company and to support the company in achieving its strategic goals.
  • Reducing the probability of lag in carrying out product delivery to client.
  • Boost the production process through continuous improvement.
  • Evaluate the quality checking system based on established industry specific and International standards
  • QUALITY CONTROL SET UP

  • Concrete mixes are supplied only after exhaustive laboratory and plant trials
  • Regular testing of incoming raw materials
  • Sampling and testing of concrete as per Codal stipulations
  • Daily Sampling and testing.
  • QUALITY OF CONCRETE

    Our team's constant quest to deliver best in class product have enabled us to sustain top class quality.
    We use sophisticated plant and equipment, which enable us to produce high quality concrete. The company exercise strict control on the quality of all ingredients by performing rigorous testing, applying stringent protocols on process parameters, monitoring key properties of concrete in the fresh as well as hardened state and applying the well known Cusum technique to quickly detect any changes in the properties of concrete.

    Get in Touch

    You will find yourself working in a true partnership that results in an incredible experience, and an end product that is the best.

    Call us on

    985-802-2525

    Email us

    sales@kalokhepipes.com

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